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Case study: EO/IR Airborne thermal imaging

Upgrading thermography systems without taking up extra space and weight

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客戶所面臨的挑戰

Airborne thermography systems are constantly evolving to offer greater value by integrating new functionalities and enhancing critical performance parameters: resolution, range, sensitivity, and accuracy. This involves incorporating new components like LEDs, sensors, and motors, but implementation without increasing the system’s weight or size is challenging. It requires a power solution capable of supporting higher power demands and complexity while mitigating any potential size or weight increases. The key challenges were:

  • Implement new functionalities without adversely affecting overall size and weight
  • Minimize noise interference to improve video systems
  • Ensure reliable solution for operations in harsh environments
Airborne thermal imaging

Vicor 解決方案

Vicor MIL-COTS DC-DC converters offer exceptional efficiency across all load ranges, reducing heat generation and optimizing power consumption. Their low-profile design provides superior power density, allowing for maximum flexibility when integrating new features in space-constrained airborne systems. Low-noise power modules ensure signal integrity and reliable operation with minimal electromagnetic interference, which is crucial for sensitive video processing systems. The key benefits were:

主要优势

主要优势

High reliability icon

High reliability of rugged power modules maximizes run time

high power density icon

Power density optimizes space and weight on the vehicle

EMI icon

Low EMI reduces interference and improves thermal imaging

供電網路

From a MIL-STD-704 source, two rugged MIL-COTS DCM™ DC-DC converters in an array provide a high power 48V rail for the positioning motors, allowing reliable operation in the harsh environments faced by helicopter-borne systems. An additional DCM™ provides a low noise 5V supply for the video processing system. MFM DCM™ filters are DC front-end modules used in conjunction with DCMs and provide EMI filtering and transient protection to meet MIL standards.

Vicor power delivery network for Airborne thermal imaging
MIL-COTS DCM DC-DC Converters

MIL-COTS DCM™ DC-DC 轉換器


隔離穩壓


輸入:28, 30, 270V


輸出:3.3, 5, 12, 15, 24, 28, 48V


功率:高達 1300W


峰值效率:96% 


小巧至 0.98 x 0.90 x 0.28 英吋


MIL-COTS MFM filter module

MIL-COTS MFM™ 濾波器


採用 VIA 封裝的 DCM 輸入濾波器


輸入:28V (16 – 50V), 270V (160 – 420V)


電流:高達 22A


小巧至 44.6 x 35.5 x 9.2 毫米