
Active suspension systems in electric vehicles
48V power systems reduce losses and downsize power designs. Vicor is making the transition from 12V to 48V easier, delivering a competitive advantage
Case study: Automotive active suspension
xEV customers expect the improved ride and safety that active suspensions provide. It’s been difficult to implement because 12V actuators are so large they won’t fit at all 4 wheels. Native 48V actuators would be necessary. The resulting power solution would need to regenerate power when the shock returns to its neutral position and react instantly to changes in power load and direction. The key challenges were:
With their compact size, Vicor power modules can be easily packaged near the high voltage traction battery, making it feasible to implement active suspension by efficiently sending power to 48V actuators at all 4 wheels. The bidirectional power modules can provide the power necessary (4 to 6kW) to bring the shock down – and unlike discrete solutions – can respond instantly to provide the same amount of regenerative power back to the battery as the shock returns to its neutral position. Key benefits were:
Power modules can both boost and buck the amount of power necessary
Fast transient response
Power modules provide conversion that’s tested, with simple thermal management, and easy to adapt for use in different vehicle platforms
BCM6135 bidirectional power modules convert the HV coming from the EV battery to a safe 48V SELV which is then routed to each wheel’s suspension system. Each BCM provides 2.5kW of power, allowing each wheel to function – consuming or regenerating power back to the battery – independently of each other.
Isolated
Input: 520 – 920V
Output: 32.5 – 57.5V
Current: Up to 80A
Power: 2.5kW
61 x 35 x 7.4mm
Active suspension systems in electric vehicles
48V power systems reduce losses and downsize power designs. Vicor is making the transition from 12V to 48V easier, delivering a competitive advantage
Power modules accelerate the path from 800V to 48V SELV in automotive
Vicor BCM6135 solves historic power design problems for active suspension. Bidirectional and fast-transient DC-DC converters are essential to new design
Automotive Engineering Exposition Online Stage 2 and Nagoya
Vicor to present the benefits of 48V power distribution and highly efficient power distribution networks with zonal architecture
High-voltage bus converter power modules for electric vehicle 48V power delivery networks
48V architectures reduce losses and can facilitate smaller, lighter power systems. Vicor DC-DC converters optimize power systems beyond discrete designs